Polaris 2010 Ranger XP Manual do Utilizador

6INTRODUCTIONVehicle Identification NumbersRecord your vehicle's identification numbers and key number in the spaces provided. Remove the spare k

96MAINTENANCELightsPoor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. C

97MAINTENANCELightsHeadlight Beam Adjustment1. Place the vehicle on a level surface with the headlight approxi-mately 25 ft. (7.6 m) from a wall.2. Pl

98MAINTENANCEFusesIf the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and corre

99MAINTENANCEBatteryBattery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing.Ant

100MAINTENANCEBatteryBattery RemovalImproperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death

101MAINTENANCEBatteryBattery InstallationUsing a new battery that has not been fully charged can damage the bat-tery and result in a shorter life. It

102MAINTENANCEBatteryBattery Charging (Conventional Battery)1. Remove the battery from the vehicle to prevent damage from leak-ing or spilled electrol

103MAINTENANCEBatteryBattery Charging (Sealed Battery)Always verify battery condition before and 1-2 hours after the end of charging.State of ChargeVo

104MAINTENANCECleaning and StorageWashing the VehicleKeeping your Polaris vehicle clean will not only improve its appearance but it can also extend th

105MAINTENANCECleaning and StorageWashing the VehicleIf a high pressure water system is used for cleaning (not recommended), exercise extreme caution.

7SAFETYSafety Labels and LocationsWarning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels o

106MAINTENANCECleaning and StorageChrome Wheel Care (if equipped)Proper maintenance will protect chrome wheels from corrosion, pre-serve wheel life an

107MAINTENANCECleaning and StorageStorage TipsNOTICE: Starting the engine during the storage period will disturb the protective film created by foggin

108MAINTENANCECleaning and StorageStorage TipsFluid LevelsInspect the fluid levels. Add or change fluids as recommended in the Periodic Maintenance Ch

109MAINTENANCERemoval from Storage1. Check the battery electrolyte level and charge the battery if neces-sary. Install it in the vehicle. Make sure th

110SPECIFICATIONSRANGER 4X4Maximum Weight Capacity 1500 lbs. (681 kg) (includes weight of operator, passenger, cargo, accessories)Dry Weight 1237 lbs.

111SPECIFICATIONSClutchingSee your Polaris dealer for clutching specifications.RANGER 4X4Lubrication System Pressurized Wet SumpEngine Oil Polaris 2W-

112SPECIFICATIONSRANGER 6X6Maximum Weight Capacity 2000 lbs. (907 kg) (includes weight of operator, passenger, cargo, accessories)Dry Weight 1551 lbs.

113SPECIFICATIONSClutchingSee your Polaris dealer for clutching specifications.RANGER 6X6Lubrication System Pressurized Wet SumpEngine Oil Polaris 2W-

114SPECIFICATIONSRANGER CREWMaximum Weight Capacity 1750 lbs. (795 kg) (includes weight of operator, passengers, cargo, accessories)Dry Weight 1510 lb

115SPECIFICATIONSClutchingSee your Polaris dealer for clutching specifications.RANGER CREWLubrication System Pressurized Wet SumpEngine Oil Polaris 2W

8SAFETYSafety Labels and LocationsContainer/Passenger/Tire Pressure Warning (Crew)WARNINGRemove flammable material containers from box before filling.

116POLARIS PRODUCTSPart NumberDescriptionEngine Lubricant2870791 Fogging Oil (12 oz. Aerosol)2876244 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil

117TROUBLESHOOTINGDrive Belt Wear/BurnPossible Cause SolutionDriving onto a pickup or tall trailer in high rangeUse low range during loading.Starting

118TROUBLESHOOTINGPark Brake Engine Limiting Feature Fails to DisengageEngine Doesn't Turn OverEngine Turns Over, Fails to StartEngine BackfiresP

119TROUBLESHOOTINGEngine Pings or KnocksEngine Runs Irregularly, Stalls or MisfiresPossible Cause SolutionPoor quality or low octane fuel Replace with

120TROUBLESHOOTINGEngine Stops or Loses PowerPossible Cause SolutionOut of fuel RefuelKinked or plugged fuel vent line Inspect and replaceWater is pre

121DECLARATION OF CONFORMITYPolaris Industries Inc., 2100 Hwy 55, Medina, MN 55340 U.S.A.Telephone 763-542-0500We, Polaris Industries Inc., declare th

122WARRANTYLIMITED WARRANTYPolaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIM-ITED WARRANTY on all components of the Polaris

123WARRANTYLIMITATIONS OF WARRANTIES AND REMEDIESWarranty applies to the product only and does not allow for coverage of personal loss. Some items are

124WARRANTYLIMITATIONS OF WARRANTIES AND REMEDIESALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FI

125WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR-RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOL

9SAFETYSafety Labels and LocationsClutch Cover WarningWARNINGNO STEP• Moving parts hazard under belt-clutch guard. To prevent serious injury, do not o

126WARRANTYU.S.A. EPA Emissions Limited WarrantyThis emissions limited warranty is in addition to the Polaris standard limited warranty for your vehic

127WARRANTYU.S.A. EPA Emissions Limited WarrantyThe exclusive remedy for breach of this limited warranty shall be, at the exclusive option of Polaris,

128WARRANTYCalifornia Emission Control Warranty Statement(4X4 Model Only)Your Warranty Rights and ObligationsThe California Air Resources Board is ple

129MAINTENANCE LOGUse the following chart to record periodic maintenance.DATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

130MAINTENANCE LOGDATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

131MAINTENANCE LOGDATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS

132INDEXAAccessory Outlets . . . . . . . . . . . . . . 24Air Filter . . . . . . . . . . . . . . . . . . . . . 85Air Filter Cleaning. . . . . . .

133INDEXEElectromagnetic Interference . . . . . . 61Emission Control, Crankcase . . . . . . 61Emission Control, Exhaust . . . . . . . . 61Emission

134INDEXLLamp Replacement, Headlight . . . . 96Light Switch. . . . . . . . . . . . . . . . . . . 26Lights . . . . . . . . . . . . . . . . . . . .

135INDEXSShock Spring Adjustment . . . . . . . . . 93Signal Words. . . . . . . . . . . . . . . . . . . . 4Spark Arrestor Purging . . . . . . . . . .

10SAFETYSafety Labels and LocationsDiscretionary Warning (4X4/6X6)WARNINGImproper vehicle use can result in Severe Injury or Death.NEVER Operate:• At

11SAFETYSafety Labels and LocationsDiscretionary Warning (Crew)WARNINGImproper vehicle use can result in SEVERE INJURY or DEATH.NEVER Operate:• At spe

12SAFETYOperator SafetySerious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail

13SAFETYOperator Safety• Always inspect the vehicle before each use to make sure it's in safe operating condition. Always follow the inspection p

14SAFETYOperator Safety• Never operate your vehicle in fast-flowing water or in water deeper than that specified in this manual. Wet brakes may have r

15SAFETYOperator SafetyEquipment ModificationsWe strongly recommend that consumers do not install on a Polaris RANGER any equipment that may increase

Pantone 426CFor your nearest Polaris dealer, call 1-800-POLARISor visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340Ph

16SAFETYOperator SafetyFailure to operate the RANGER properly can result in a collision, loss of control, accident or overturn, which may result in se

17SAFETYOperator SafetySeat BeltsRiding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of an accident

18SAFETYOperator SafetyExposure to ExhaustEngine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start

19SAFETYOperator SafetyOperating on Public RoadsOperating this vehicle on public streets, roads or highways could result in a collision with another v

20SAFETYOperator SafetyOperating on Slippery TerrainFailure to use extra caution when operating on excessively rough, slippery or loose terrain could

21SAFETYOperator SafetyImproper Tire MaintenanceOperating this vehicle with improper tires or with improper or uneven tire pressure could cause loss o

22FEATURES AND CONTROLSComponent LocationsNot all models come with all features. Refer to the specifications section beginning on page 110.HeadlightsF

23FEATURES AND CONTROLSComponent LocationsTailgateLatch ReleaseReceiver HitchCV Boot/Rear CaliperMuffler (Spark Arrestor)Tailgate6X6 Storage BoxStorag

24FEATURES AND CONTROLSConsoleAuxiliary OutletsThe 12-volt receptacles have spade connections on the back that may be used to power an auxiliary light

25FEATURES AND CONTROLSConsoleMode ButtonThe yellow button located directly under the speedometer is used to tog-gle through mode options available su

WARNINGRead, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.Failure to follow the safe

26FEATURES AND CONTROLSSwitchesIgnition SwitchThe ignition switch is a three-position, key-operated switch. The key can be removed from the switch whe

27FEATURES AND CONTROLSSwitchesAWD/Differential Lock SwitchThe AWD/Differential Switch has three positions:• All Wheel Drive (AWD)• Differential Lock

28FEATURES AND CONTROLSTrailer Hitch BracketThis vehicle is equipped with a receiver hitch bracket for a trailer hitch. To avoid injury and property d

29FEATURES AND CONTROLSPark Brake LeverTo help prevent the vehicle from rolling, engage the park brake when parking the vehicle. When the park brake i

30FEATURES AND CONTROLSSeat BeltsThis Polaris vehicle is equipped with three-point lap and diagonal seat belts on all external seats.The center seat i

31FEATURES AND CONTROLSSeat BeltsSeat Belt InspectionInspect all seat belts for proper operation before each use of the vehicle.1. Push the latch plat

32FEATURES AND CONTROLSRollover Protective Structure (ROPS)The Rollover Protective Structure (ROPS) on this vehicle meets OSHA 1928.53 rollover perfor

33FEATURES AND CONTROLSInstrument ClusterThe instrument cluster measures distance traveled by the vehicle, as well as time, hours of operation and eng

34FEATURES AND CONTROLSInstrument ClusterRider Information CenterThe rider information center is located in the instrument cluster. All seg-ments will

35FEATURES AND CONTROLSInstrument ClusterRider Information CenterStandard ModesUse the yellow mode button located under the speedometer to toggle thro

The text is printed on 100% recycled with 40% post-consumer waste (PCW).

36FEATURES AND CONTROLSInstrument ClusterRider Information CenterDiagnostic ModeThe wrench icon will display when the gauge is in the diagnostic mode.

37FEATURES AND CONTROLSInstrument ClusterRider Information CenterDiagnostic ModeBattery Voltage ScreenView this screen to check battery voltage level.

38FEATURES AND CONTROLSInstrument ClusterRider Information CenterDiagnostic ModeProgrammable service intervalTo enable or disable the service interval

39FEATURES AND CONTROLSInstrument ClusterRider Information CenterAccessing Blink CodesThe EFI diagnostic mode is for informational purposes only. Plea

40FEATURES AND CONTROLSInstrument ClusterRider Information CenterBlink Code DescriptionsBlinkCodeFailure Description-- No RPM Signal21 Loss of Synchro

41OPERATIONFailure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injur

42OPERATIONBreak-In PeriodEngine and Drivetrain Break-in1. Fill the fuel tank with gasoline. Review the gasoline warnings on page 17.2. Check the oil

43OPERATIONPre-Ride InspectionFailure to inspect and verify that the vehicle is in safe operating condi-tion before operating increases the risk of an

44OPERATIONStarting the Engine1. Always start the engine outdoors or in a well-ventilated area.2. Sit in the driver's seat and fasten the seat be

45OPERATIONStopping the Engine1. Release the throttle pedal completely and brake to a complete stop.2. Turn the engine off.3. Engage the park brake.WA

1WELCOMEThank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of uti

46OPERATIONDriving Procedure1. Wear a helmet and eye protection.2. Perform the pre-ride inspection. See page 43.3. Sit in the driver's seat and f

47OPERATIONDriving on Slippery SurfacesSkidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operati

48OPERATIONDriving UphillWhenever traveling uphill, follow these pre-cautions:1. Always travel straight uphill.2. Avoid steep hills (15° maximum).3. K

49OPERATIONDriving on a Sidehill (Sidehilling)Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Av

50OPERATIONDriving Through WaterYour Pol ari s RANGER can operate through water up to a maximum rec-ommended depth equal to the floorboards. NOTICE:

51OPERATIONDriving Over ObstaclesFollow these precautions when operating over obstacles:1. Always check for obstacles before operating in a new area.2

52OPERATIONDriving in ReverseFollow these precautions when operating in reverse:1. Always check for obstacles or people behind the vehicle. Always ins

53OPERATIONParking on an InclineAvoid parking on an incline if possible. If it's unavoidable, follow these precautions:1. Apply the brakes. 2. Pl

54OPERATIONHauling CargoHauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in se

55OPERATIONHauling CargoThe RANGER has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings li

2POLARIS, POLARIS THE WAY OUT, RANGER, RANGER XP and RANGER CREW are registered trademarks of Polaris Industries Inc.Copyright 2009 Polaris Sales Inc.

56OPERATIONTowing LoadsTowing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precaution

57OPERATIONDumping the Cargo Box1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline.

58OPERATIONParking the Vehicle1. Apply the brakes. Stop the vehicle on a level surface.2. When parking inside a garage or other structure, be sure tha

59OPERATIONAll Wheel Drive (AWD)Engaging AWDPress the top of the rocker switch to engage All Wheel Drive (AWD). The illuminated amber AWD switch indic

60OPERATIONAll Wheel Drive (AWD)Locking the DifferentialNOTICE: Damage to the differential can occur if it is engaged while the vehicle is traveling a

61EMISSION CONTROL SYSTEMSNoise Emission Control SystemDo not modify the engine, intake or exhaust components, as doing so may affect compliance with

62MAINTENANCEPeriodic Maintenance ChartCareful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, ad

63MAINTENANCEPeriodic Maintenance ChartMaintenance Chart KeyX Perform these operations more often for vehicles subjected to severe use.E Emission-rel

64MAINTENANCEPeriodic Maintenance ChartPerform all services at whichever maintenance interval is reached first.X Perform these procedures more often f

65MAINTENANCEPeriodic Maintenance ChartX Perform these procedures more often for vehicles subjected to severe use.E Emission-Related ServiceQ Have an

3TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . . . . .

66MAINTENANCEPeriodic Maintenance Chart X Perform these procedures more often for vehicles subjected to severe use.E Emission-Related ServiceQ Have an

67MAINTENANCELubrication RecommendationsCheck and lubricate all components at the intervals outlined in the Peri-odic Maintenance Chart beginning on p

68MAINTENANCEEngine Intake Restrictor PlateSome RANGER 800 models are equipped with an intake restrictor plate in order to meet vehicle class regulati

69MAINTENANCEEngine OilAlways check and change the oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 62. Always use th

70MAINTENANCEEngine OilOil and Filter ChangeAlways change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on

71MAINTENANCEEngine OilOil and Filter Change13. Remove the dipstick and fill the sump with two quarts (1.9 l) of rec-ommended oil.14. Shift the transm

72MAINTENANCEGearcasesGearcase Specification ChartRANGER 4X4 Gearcase SpecificationsGearcase Lubricant Capacity Fill Plug To r q u eDrain Plug To r q

73MAINTENANCEGearcasesTransmission (Main Gearcase) (4X4/Crew)Always check and change the transmission oil at the intervals outlined in the Periodic Ma

74MAINTENANCEGearcasesTransmission (Main Gearcase) (6X6)Always check and change the transmission oil at the intervals outlined in the Periodic Mainten

75MAINTENANCEGearcasesFront GearcaseAlways check and change the front gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginni

4INTRODUCTIONThe RANGER is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your ar

76MAINTENANCEGearcasesMiddle Gearcase (6X6)Always check and change the middle gearcase oil at the intervals out-lined in the Periodic Maintenance Char

77MAINTENANCEGearcasesRear Gearcase (6X6)Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beg

78MAINTENANCESpark PlugsSpark Plug RecommendationsRefer to the specifications section beginning on page 110 for the recom-mended spark plug type for y

79MAINTENANCECooling SystemThe engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflo

80MAINTENANCECooling SystemRadiator and Cooling FanAlways check and clean the screen and radiator fins at the intervals out-lined in the Periodic Main

81MAINTENANCECooling SystemRadiator Coolant Level1. Lift the hood.CAUTION! Escaping steam can cause burns. Never remove the pressure cap while the eng

82MAINTENANCEPolaris Variable Transmission (PVT) SystemFailure to comply with the instructions in this warning can result in severe injury or death.Do

83MAINTENANCEPVT SystemPVT DryingThere may be some instances when water is accidently ingested into the PVT system. Use the following instructions to

84MAINTENANCEVehicle ImmersionNOTICE: If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Tak

85MAINTENANCEFilter SystemsAir FilterAlways change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 62. Se

5INTRODUCTIONFailure to follow the warnings contained in this manual can result in severe injury or death.A Polaris RANGER is not a toy and can be haz

86MAINTENANCESpark ArrestorFailure to heed the following warnings while servicing the spark arrestor could result in serious injury or death.Do not pe

87MAINTENANCESpark ArrestorUse the following procedure to periodically purge accumulated carbon from the exhaust pipe.1. Remove the arrestor clean-out

88MAINTENANCEThrottle SystemFailure to check or maintain proper operation of the throttle system can result in an accident and lead to serious injury

89MAINTENANCEThrottle SystemThrottle Body/Idle RPMIdle RPM is preset by the manufacturer. If the engine idle speed is not satisfactory, please see you

90MAINTENANCEBrakesThe front and rear brakes are hydraulic disc type brakes activated by the brake pedal. See page 28.Brake FluidInspect the brake sys

91MAINTENANCEBrakesBrake Inspection1. Check the brake system for fluid leaks.2. Check the brake pedal for excessive travel or a spongy feel. 3. Check

92MAINTENANCEBrakesPark Brake AdjustmentInspect and adjust park brake cable tension after the first 25 hours of operation and every 100 hours thereaft

93MAINTENANCESuspension AdjustmentsThe front and rear suspensions can be adjusted to provide a stiffer sus-pension, if necessary.1. Remove the top sho

94MAINTENANCETiresOperating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehi

95MAINTENANCETiresWheel Removal1. Apply the brakes. Engage the park brake. 2. Stop the engine. Place the transmission in gear.3. Loosen the wheel nuts