Polaris Outlaw 9921123 Manual do Utilizador

7Know Your VehicleVehicle Identification NumbersVehicle Model Number: ____________________________________________________________________Frame Vehicl

97MaintenancePeriodic Maintenance ChartThe high performance engine in your vehicle requires routine service to maintain the highest level of performan

98MaintenancePeriodic Maintenance ChartInspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacem

99MaintenancePeriodic Maintenance ChartMaintenance Chart KeyX Perform these operations more often under severe use.E Emission-related service (Failur

100MaintenancePeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksSeePageHours Calendar Fuel UsedBrake systems/brake flui

101MaintenancePeriodic Maintenance ChartX Perform these procedures more often for vehicles subjected to severe useE Emission-Related ServiceQ Have an

102MaintenancePeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksSeePageHours Calendar Fuel Usedin gallons (liters)Brake

103MaintenancePeriodic Maintenance ChartX Perform these procedures more often for vehicles subjected to severe useE Emission-Related ServiceQ Have an

104MaintenancePeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksHours Calendar Fuel Usedin gallons (liters)Xz Upper ste

105MaintenancePeriodic Maintenance ChartX Perform these procedures more often for vehicles subjected to severe useE Emission-Related ServiceQ Have an

106MaintenancePeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksHours Calendar Fuel Usedin gallons (liters)E Compressio

8Safety DecalsWarning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. If any of

107MaintenancePeriodic Maintenance ChartX Perform these procedures more often for vehicles subjected to severe useE Emission-Related ServiceQ Have an

108MaintenanceEngine Oil RecommendationsAlways check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning o

109MaintenanceEngine Oil LevelCheck the oil level before each use of the vehi-cle. If the engine is cold, the oil level should be visible at the lower

110MaintenanceEngine Oil ChangeAlways change the oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 97. Perform the ini

111MaintenanceEngine Oil Change1. Position the vehicle on a level surface.2. Start the engine. Allow it to idle for two to three minutes. Stop the eng

112MaintenanceEngine Oil ChangeCleaning the Short Oil ScreenShort ScreenHex PlugView from bottom of vehicleFront

113MaintenanceEngine Oil ChangeCleaning the Short Oil Screen1. Insert a hex key into the plug at the bottom of the engine. See illustration on precedi

114MaintenanceEngine Oil ChangeCleaning the Long Oil Screen1. Remove the long screen plug, located on the side of the engine near the engine number.2.

115MaintenanceEngine Oil ChangeCleaning the Long Oil Screen5. Insert the tool through the opening and into the bore of the opposite engine casing wall

116MaintenanceEngine Oil ChangeChanging Oil Filters1. Place a drain pan under the engine.2. Remove the four oil filter cover screws (1). Remove the co

9Safety DecalsGeneral WarningWARNINGImproper ATV use can result in SEVERE INJURY OR DEATH.Always use an approved helmet and protective gear. Never use

117MaintenanceEngine Oil ChangeChanging Oil Filters6. Grease the filter cover O-rings (3). 7. Reinstall the covers and the screws. Tighten screws to 4

118MaintenanceEngine Cooling SystemThe engine coolant level is controlled or maintained by the recovery system. The recovery system components are the

119MaintenanceEngine Cooling SystemCoolant LevelThe recovery bottle is located on the right side of the vehicle under the front fender. The fluid leve

120MaintenanceEngine Cooling SystemRadiator Coolant LevelIf the recovery bottle has run dry, inspect the level in the radiator and add coolant if nece

121MaintenanceEngine Cooling SystemCooling System BleedingBleeding the cooling system is required only if the system has been drained for maintenance

122MaintenanceAir Filter Systems1. Remove the seat.2. Release the airbox cover clips and remove the cover.3. Loosen the filter clamp.4. Remove the air

123MaintenanceAir Filter Systems6. Wash the filters in soapy water, then rinse and let dry.7. Apply a commercially available foam filter lubricant to

124MaintenanceCarburetorNormal wear from engine vibrations may cause the carburetor to supply an overly rich fuel mixture. Replace the jet needle and

125MaintenanceCarburetorCarburetor DrainingDrain the carburetor float bowl at the intervals outlined in the Periodic Maintenance Chart beginning on pa

126MaintenanceCarburetor JettingCarburetor re-jetting can be performed to compensate for altitude and/or temperature changes. If the vehicle is to be

10Safety DecalsAge 16 WarningWARNINGOperating this ATV if you are under the age of 16 increases your chance of severe injury or death. NEVER operate t

127MaintenanceLightsWhen servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spo

128MaintenanceLightsHeadlight Adjustment1. Position the vehicle on a level surface with the head-light approximately 25 ft. (7.6 m) from a flat wall.2

129MaintenanceLightsHeadlight Lamp Replacement1. Remove the wire harness connector from the back of the headlight.2. On the left headlamp, grasp the b

130MaintenanceLightsHeadlight Assembly Replacement1. Remove the wire harness connector from the headlights.2. Remove the front cab (see page 133). 3.

131MaintenanceLightsHeadlight Assembly Replacement6. Install the adjuster bracket onto the inboard pivot pin of the headlamp. Adjust for approximately

132MaintenanceLightsBrake Light AdjustmentCheck the rear brake light for proper operation before each use of the vehicle.1. Turn the ignition key on.2

133MaintenanceFront Cab Removal1. Remove the left and right cab mount screws (1).2. Remove the wire harness connector from the cab. The connector is l

134MaintenanceSide Panel Removal1. Unlatch and remove the seat.2. Remove the front cab.3. Remove the two screws securing the side panel.4. Remove the

135MaintenanceRear Cab Removal1. Unlatch and remove the seat.2. Remove the two lower bolts (1) on the rear fenders of the cab.3. Remove the two bolts

136MaintenanceSpark PlugsRefer to the specifications section beginning on page 186 for recommended spark plug type and gap.Spark plug condition is ind

11Safety DecalsNo Passenger WarningWARNINGNEVER ride as a passenger.Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH.717256

137MaintenanceSpark PlugsNormal PlugThe normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are no

138MaintenanceSpark PlugsSpark Plug Removal1. Access the spark plug at the right side of the engine.2. Using the spark plug socket and a wrench, rotat

139MaintenanceSpark Arrestor Clean-OutTo remove accumulated carbon, clean the spark arrestor at the intervals recommended in the Periodic Maintenance

140MaintenanceSpark Arrestor Clean-OutPeriodically clean the spark arrestor to remove accumulated carbon.1. Remove the three screws (1) and remove the

141MaintenanceSpark Arrestor Clean-Out3. Inspect the screen for wear and damage. Replace a worn or damaged screen.4. Remove and inspect the gasket (4)

142MaintenanceVehicle ImmersionIf your ATV has been submerged or overturned in water deeper than the footpeg level, it's critical to dry it promp

143MaintenanceVehicle Immersion1. Turn the fuel valve off.2. Drain water from the air box and clean the air filter. See page 122.3. Drain the carburet

144MaintenanceVehicle Immersion6. Press and hold the starter button for 10 second intervals for about one minute or until water vapor is no longer eje

145MaintenanceBatteryThe sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory. Never pry the sealing

146MaintenanceBattery StorageWhenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that i

12SafetyRiding GearAlways wear clothing suited to the type of riding. ATV riding requires special protective clothing for comfort and to reduce the ch

147MaintenanceBattery InstallationNOTE: Always install a fully charged battery. Using a new battery that has not been fully charged can damage the bat

148MaintenanceBattery Charging (Sealed Battery)On a sealed battery, the sealing strip cannot be removed. Use a voltmeter or multimeter to measure DC v

149MaintenanceBattery Charging (Sealed Battery)When using an automatic charger such as the Polaris Battery Tender, refer to the manufac-turer's i

150MaintenanceBattery Charging (Sealed Battery)NOTE: Always verify battery condition before and 1-2 hours after the end of charging.State of ChargeVol

151MaintenanceTiresTire Tread DepthAlways replace tires when tread depth is worn to 1/8" (3 mm) or less.WARNINGOperating your ATV with worn tires

152MaintenanceWheel Nut Torque SpecificationsCheck the wheel nut torques occasionally and when they've been loosened for maintenance.Wheel Hub Ti

153MaintenanceWheel Installation1. Place the transmission in gear. Lock the parking brake.2. Place the wheel on the wheel hub with the valve stem towa

154MaintenanceBoot InspectionBefore OperatingInspect the boots before operating the vehicle. If a boot is torn, punctured or leaking fluid, see your P

155MaintenanceBoot Burping1. Using a needle nose pliers or boot clamp removal tool, remove the small boot clamp (1) from the inboard boot.NOTE: Do not

156MaintenanceClutch System BleedingAlways bleed the clutch system at the intervals out-lined in the Periodic Maintenance Chart beginning on page 97.

13SafetyRiding GearEye ProtectionDo not depend on eyeglasses or sunglasses for eye protection. Whenever riding a Polaris vehicle, always wear shatterp

157MaintenanceClutch System Bleeding4. Remove the bleeder screw (2) from the slave cylinder. 5. Press fluid into the system until the fluid runs out o

158MaintenanceThrottle Lever FreeplayPeriodically check throttle lever freeplay. Maintain freeplay between 1/16" and 1/8" (1.5 - 3 mm).If ad

159MaintenanceThrottle Cable Freeplay Adjustment1. Locate the throttle cable at the handlebar.2. Slide the boots off the inline cable adjuster sleeve

160MaintenanceBrakesBoth brakes are self-adjusting, but the following checks are recommended to keep the brake systems in good operating condition. Ch

161MaintenanceBrakes1. Always maintain brake fluid at the recommended level. See pages 60-61. 2. Check the brake system for fluid leaks.3. Check the b

162MaintenanceToe AlignmentUse the following procedure to check the toe alignment of the vehicle. The vehicle is designed for a neutral toe setting.1.

163MaintenanceToe Alignment4. Tie an elastic string around the stands, making sure the string just touches the side surface of the rear tires on each

164MaintenanceChain TensionCheck the amount of chain slack by moving the vehicle slightly forward to remove slack at the top side of the chain. At the

165MaintenanceChain Tension1. Loosen the upper and lower pivot mounting bolts (1).2. Thread the chain adjusting bolt (2) inward or outward to adjust c

166MaintenanceHandlebar AdjustmentThe handlebars can be adjusted for rider preference.1. Loosen the four handlebar bolts.2. Adjust the handlebar to th

14SafetyOperator SafetyOperator Restrictions/Age RestrictionsThis vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16 years

167MaintenanceSteering InspectionCheck the steering assembly periodically for loose nuts and bolts. If loose nuts and bolts are found, or if you notic

168MaintenanceFront SuspensionSuspension Set-Up1. Position the vehicle on a level surface.2. Stop the engine.3. Elevate the front of the vehicle by pl

169MaintenanceFront SuspensionSuspension Set-Up6. Place the transmission in neutral and slowly roll the machine forward and rearward at least ten feet

170MaintenanceFront SuspensionSpring PreloadThe front suspension preload may be adjusted to suit different riding conditions and operator weight.WARNI

171MaintenanceFront SuspensionSpring Preload1. Raise and safely support the front of the vehicle off the ground to allow the suspension to fully exten

172MaintenanceRear SuspensionSuspension Set-Up1. Position the vehicle on a level surface.2. Stop the engine.3. Elevate the rear of the vehicle by plac

173MaintenanceRear SuspensionSuspension Set-Up5. Remove the stand and have a rider sit comfortably on the seat with hands on the handle-bars.6. Place

174MaintenanceRear SuspensionWhen the adjuster screw is turned counter-clockwise until it stops, the damping is in the soft-est position (position #1)

175MaintenanceRear SuspensionThe rear suspension spring preload, shock rebound damping and shock compression damping may be adjusted to suit different

176MaintenanceRear SuspensionCompression DampingThe compression damping clickers are located on the bottom of the shocks (on the lower clevis). Use a

15SafetyOperator SafetySafety TrainingATV safety training is a top priority for Polaris. When you purchased your new ATV, your dealer instructed you o

177MaintenanceCleaningKeeping your vehicle clean will not only improve its appearance but it can also extend the life of various components.CAUTIONHig

178MaintenanceCleaningWashing the VehicleThe best and safest way to clean your Polaris vehicle is with a garden hose and a pail of mild soap and water

179MaintenanceCleaningWashing the VehicleIf a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water m

180MaintenancePolishingPolaris recommends the use of common household aerosol furniture polish for polishing the finish on your Polaris vehicle. Follo

181MaintenanceStorageExteriorMake necessary repairs and clean the vehicle as recommended. See page 177.Battery StorageRefer to pages 145-150 for batte

182MaintenanceStorageEngine OilChange the oil and both filters. Clean the oil screens. See page 110.Air Filter / Air BoxInspect and clean (or replace)

183MaintenanceStorageStabilize the Fuel1. Fill the fuel tank with fuel.2. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Follow t

184MaintenanceStorageLubricateInspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Main-tenance Chart beginning on

185MaintenanceTransporting the ATVFollow these procedures when transporting the vehicle.1. Stop the engine.2. Place the transmission in first gear.3.

186SpecificationsOutlaw 525Max. Weight Capacity 215 lbs./97.5 kg Pilot Jet See your owner’s manual supplement or your Polaris dealerDry Weight 395 lbs

16SafetyOperator SafetyThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these wo

187SpecificationsJetting ChartPlease see your owner’s manual supplement or your Polaris dealer for jetting information.Outlaw 525Driving System Type R

188Polaris ProductsPart Number DescriptionEngine Lubricant2876244 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil (qt.)2876245 PS-4 PLUS Performance

189Polaris ProductsPart Number DescriptionCoolant2871323 60/40 Coolant (gal.)2871534 60/40 Coolant (qt.)Additives / Miscellaneous2871326 Carbon Clean

190TroubleshootingSee your Polaris dealer if you're unable to identify solutions using the following charts.Engine Turns Over, Fails to StartPoss

191TroubleshootingEngine Turns Over, Fails to StartPossible Cause SolutionNo spark to spark plug Inspect, clean and/or replace spark plugsSee your Pol

192TroubleshootingEngine Doesn’t Turn OverEngine Pings or KnocksPossible Cause SolutionFuseable link See Polaris dealer for replacementLow battery vol

193TroubleshootingEngine BackfiresPossible Cause SolutionWeak, fouled or defective spark plug Inspect, clean and/or replace spark plugsIncorrect spark

194TroubleshootingEngine Runs Irregularly, Stalls or MisfiresPossible Cause SolutionFouled or defective spark plug Inspect, clean and/or replace spark

195TroubleshootingEngine Runs Irregularly, Stalls or MisfiresPossible Cause SolutionClogged air filter Inspect and clean or replaceElectronic throttle

196TroubleshootingEngine Runs Irregularly, Stalls or MisfiresPossible Lean Fuel Mixture Cause SolutionLow or contaminated fuel Add or change fuel, cle

17SafetyOperator Safety• Read this manual and all labels carefully. Follow all operating procedures.• Never operate an ATV without proper instruction.

197TroubleshootingEngine Fails to Reach High RPMEngine Uses Excessive OilPossible Cause SolutionWorn or dirty needle valve Clean and/or replace needle

198TroubleshootingEngine Stops or Loses PowerPossible Cause SolutionOut of fuel Turn the fuel valve to reserve, refuelInterrupted fuel supply Clean fu

199TroubleshootingEngine Stops or Loses PowerPossible Cause SolutionKinked or plugged fuel vent line Inspect and replaceWater present in fuel Replace

200TroubleshootingEngine OverheatsPossible Cause SolutionDebris lodged in screen Remove and clean the screenPlugged radiator Use a garden hose to flus

201TroubleshootingEngine Fails to Reach Full PowerPossible Cause SolutionInterrupted fuel supply Clean fuel system and carburetorFloat leaks Replace t

202WarrantyLIMITED WARRANTYPolaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIMITED WARRANTY on all components of the Polaris

203WarrantyWARRANTY COVERAGE AND EXCLUSIONS:LIMITATIONS OF WARRANTIES AND REMEDIESThe Polaris limited warranty excludes any failures that are not caus

204WarrantyWARRANTY COVERAGE AND EXCLUSIONS:LIMITATIONS OF WARRANTIES AND REMEDIESALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WAR

205WarrantyHOW TO OBTAIN WARRANTY SERVICEIf your ATV requires warranty service, you must take it to a Polaris dealer authorized to repair Polaris ATVs

206WarrantyEXPORTED VEHICLESEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BUL-LETIN COVERAGE ON THIS VEHICLE IF IT IS SOL

18SafetyOperator Safety• Never operate an ATV on a public street, road or highway, including a dirt or gravel road.• Never operate an ATV without wear

207WarrantyEXPORTED VEHICLESHow to Get ServiceIn the country where your vehicle was purchased:Warranty or Service Bulletin repairs must be done by an

208WarrantyEXPORTED VEHICLESHow to Get ServiceIf Purchased From A Private Party:If you purchase a Polaris product from a private citizen outside of th

209WarrantyU.S.A. EPA Emissions Limited WarrantyThis All Terrain Vehicle (ATV) or Off Road Utility Vehicle (ORUV) emissions limited warranty is in add

210WarrantyU.S.A. EPA Emissions Limited WarrantyThe exclusive remedy for breach of this limited warranty shall be, at the exclusive option of Polaris,

211Maintenance LogPresent this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with

212Maintenance LogDATE SERVICE INTERVAL(HOURS)TECHNICIAN SERVICE PERFORMED / COMMENTS6090

213Maintenance LogDATE SERVICE INTERVAL(HOURS)TECHNICIAN SERVICE PERFORMED / COMMENTS

214Maintenance LogDATE SERVICE INTERVAL(HOURS)TECHNICIAN SERVICE PERFORMED / COMMENTS

215IndexAAge Restrictions . . . . . . . . . . . . . . 14Air Filter Systems . . . . . . . . . 122-123Arrestor, Spark . . . . . . . . . . . 140-141B

216IndexFFluidBrake . . . . . . . . . . . . . . . . 60-61Clutch . . . . . . . . . . . . . . . . . . 55Foot Brake . . . . . . . . . . . . . . . . .

19SafetyOperator Safety• Never operate on excessively rough, slip-pery or loose terrain.• Always follow proper turning procedures as described in this

217IndexRRestrictions . . . . . . . . . . . . . . . . . . 14Reverse Lock-Out Switch . . . . . . . 66Riding Gear. . . . . . . . . . . . . . . . 12

20SafetyOperator Safety• Always follow proper procedures for crossing the side of a hill. Avoid hills with excessively slippery or loose sur-faces. Sh

21SafetyOperator Safety• Always be careful of skidding or sliding. On slippery surfaces like ice, travel slowly and use extra caution to reduce the ch

22SafetyOperator Safety• Always check for obstacles or people behind the ATV before operating in reverse. When it's safe to proceed in reverse, m

23SafetyOperator SafetyEquipment ModificationsWe are concerned for the safety of our customers and for the general public. Therefore, we strongly reco

24SafetyOperator SafetyWARNINGPOTENTIAL HAZARDOperating this ATV without proper instruction.WHAT CAN HAPPENThe risk of an accident is greatly increase

25SafetyOperator SafetyWARNINGPOTENTIAL HAZARDFailure to follow the skill and experience recommendations for this ATV.WHAT CAN HAPPENSevere injury and

26SafetyOperator SafetyWARNINGPOTENTIAL HAZARDFailure to follow the age recommendations for this ATV.WHAT CAN HAPPENSevere injury and/or death could o

A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or

27SafetyOperator SafetyWARNINGPOTENTIAL HAZARDCarrying a passenger on an ATV.WHAT CAN HAPPENCarrying a passenger greatly reduces the operator's a

28SafetyOperator SafetyWARNINGPOTENTIAL HAZARDOperating an ATV on paved surfaces, including sidewalks, paths, parking lots, and driveways.WHAT CAN HAP

29SafetyOperator SafetyWARNINGPOTENTIAL HAZARDOperating this ATV on public streets, roads or highways.WHAT CAN HAPPENThe ATV could collide with anothe

30SafetyOperator SafetyWARNINGPOTENTIAL HAZARDOperating this ATV without wearing an approved helmet, eye protection and protective clothing.WHAT CAN H

31SafetyOperator SafetyWARNINGPOTENTIAL HAZARDOperating the ATV after consuming alcohol or drugs.WHAT CAN HAPPENConsumption of alcohol and/or drugs co

32SafetyOperator SafetyWARNINGPOTENTIAL HAZARDOperating the ATV at excessive speeds.WHAT CAN HAPPENExcessive speed increases the operator's chanc

33SafetyOperator SafetyWARNINGPOTENTIAL HAZARDAttempting jumps and other stunts.WHAT CAN HAPPENAttempting stunts increases the chance of an accident,

34SafetyOperator SafetyWARNINGPOTENTIAL HAZARDTowing or pulling an object behind the ATV.WHAT CAN HAPPENA wagon, sled or other object towed behind an

35SafetyOperator SafetyWARNINGPOTENTIAL HAZARDFailure to use extra caution when operating the ATV on unfamiliar terrain.WHAT CAN HAPPENUnfamiliar terr

36SafetyOperator SafetyWARNINGPOTENTIAL HAZARDFailure to use extra caution when operating on excessively rough, slippery or loose terrain.WHAT CAN HAP

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37SafetyOperator SafetyWARNINGPOTENTIAL HAZARDTurning improperly.WHAT CAN HAPPENImproper turns could cause loss of control and lead to a collision or

38SafetyOperator SafetyWARNINGPOTENTIAL HAZARDRemoving hands from the handlebars or feet from the footpegs during operation.WHAT CAN HAPPENRemoving ev

39SafetyOperator SafetyWARNINGPOTENTIAL HAZARDOperating on excessively steep hills.WHAT CAN HAPPENThe vehicle may overturn.HOW TO AVOID THE HAZARDNeve

40SafetyOperator SafetyWARNINGPOTENTIAL HAZARDClimbing hills improperly.WHAT CAN HAPPENImproper hill climbing could cause loss of control or overturn.

41SafetyOperator SafetyWARNINGPOTENTIAL HAZARDTraveling downhill improperly.WHAT CAN HAPPENImproperly descending a hill could cause loss of control or

42SafetyOperator SafetyWARNINGPOTENTIAL HAZARDImproperly crossing hills and turning on hills.WHAT CAN HAPPENImproperly crossing or turning as hills co

43SafetyOperator SafetyWARNINGPOTENTIAL HAZARDStalling, rolling backwards or improperly dismounting while climbing a hill.WHAT CAN HAPPENThe vehicle c

44SafetyOperator SafetyWARNINGPOTENTIAL HAZARDSkidding or sliding.WHAT CAN HAPPENSkidding or sliding can cause loss of control.If the tires regain tra

45SafetyOperator SafetyWARNINGPOTENTIAL HAZARDOperating on frozen bodies of water.WHAT CAN HAPPENSevere injury or death can result if the ATV and/or t

46SafetyOperator SafetyWARNINGPOTENTIAL HAZARDOperating the ATV through deep or fast-flowing water.WHAT CAN HAPPENTires may float, causing loss of tra

2POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Industries Inc.Copyright 2006 Polaris Sales Inc. All information contained withi

47SafetyOperator SafetyWARNINGPOTENTIAL HAZARDOverloading the ATV or carrying/towing cargo.WHAT CAN HAPPENOverloading or carrying/towing cargo can cau

48SafetyOperator SafetyWARNINGSafe operation of this rider-active vehicle requires good judgement and physical skills. Persons with cognitive or physi

49SafetyOperator SafetyWARNINGExhaust system components are very hot during and after use of the vehicle. Hot components can cause serious burns and f

50Features and ControlsStart ButtonEngine Stop SwitchMain Key Switch

51Features and ControlsMain Key SwitchThe main key switch must be in the RUN position to start the engine. See page 75 for starting procedures.Start B

52Features and ControlsLightsIndicator LightsAn illuminated light in the indicator window will alert you to the follow-ing conditions.• Hot engine• Re

53Features and ControlsLightsHeadlightsUse the light switch to turn the lights on and off and to switch the lights from high beam to low beam.NOTE: Th

54Features and ControlsClutch LeverThe hydraulic clutch lever is located on the left handlebar. Squeeze the clutch lever toward the handlebar to disen

55Features and ControlsClutch FluidThe clutch fluid master cylinder is located on the left handlebar. Check the fluid level in the reservoir before ea

56Features and ControlsThrottle LeverThe throttle lever is located on the right handlebar. Squeeze the lever toward the handlebar to increase engine s

3WelcomeThank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of uti

57Features and ControlsThrottle LeverThis ATV is equipped with an Electronic Throttle Control (ETC), which is designed to reduce the risk of a frozen

58Features and ControlsFoot BrakeThe foot brake operates the rear brakes. The brake pedal is located in front of the right-hand footpeg. If the rear w

59Features and ControlsHand BrakeThe hand brake operates the front brakes. The hand brake is located on the right handlebar.Squeeze the brake lever to

60Features and ControlsMaster Cylinder/Brake FluidUnder normal operation, the diaphragm extends into the reservoir as fluid level drops. If the fluid

61Features and ControlsMaster Cylinder/Brake FluidCheck the brake fluid in the master cylinder before each ride. If the fluid level is low add DOT 4 b

62Features and ControlsParking Brake1. Place the transmission in first gear.2. Squeeze and release the brake lever two or three times, then squeeze an

63Features and ControlsParking BrakeImportant Safeguards• The parking brake may relax if left on for a long period of time. Always block the wheels to

64Features and ControlsManual ShiftShift PedalThe gear shift pedal is located in front of the left-hand footpeg. One full stroke of the pedal shifts t

65Features and ControlsManual ShiftShifting GearsNOTE: Always allow a cold engine to warm up before shifting gears.1. When starting from a stopped pos

66Features and ControlsManual ShiftReverse Lock-Out SwitchThe reverse lock-out switch prevents the operator from shifting into reverse unintentionally

4WelcomeWe believe Polaris sets a standard of excellence for all utility and recreational vehicles man-ufactured in the world today. Many years of exp

67Features and ControlsManual ShiftDecelerationTo slow or stop the vehicle, release the throttle lever and apply the brakes smoothly and evenly. As th

68Features and ControlsChokeThe choke assists in starting a cold engine. The choke knob is located on the left side of the carburetor. Refer to the en

69Features and ControlsFuel ValveThe fuel valve is located on the left side of the ATV. It has three positions:OFF: For vehicle storage and when trans

70Break-In PeriodCareful treatment of a new engine and transmission will result in more efficient performance and longer life for both. The break-in p

71Break-In Period1. Fill the fuel tank with gasoline. See page 74.2. Check the oil level. Add the recommended oil as needed to maintain the oil level

72Pre-Ride InspectionWARNINGIf a proper inspection is not done before each use, severe injury or death could result. Always inspect the vehicle before

73Pre-Ride InspectionPre-Ride Checklist PageCoolant (if applicable) Ensure proper level 119Coolant hoses (if applicable) Inspect for leaks --Throttle

74OperationFuel SystemWARNINGGasoline is highly flammable and explosive under certain conditions.• Always exercise extreme caution whenever handling g

75OperationStarting the EngineThe engine can be started when the transmission is in neutral, or while in gear if the clutch is disengaged. If starting

76OperationStarting the Engine1. Shift the transmission to neutral.2. Lock the parking brake.3. Turn the fuel valve on.4. Sit on the vehicle.5. Diseng

5Table of ContentsKnow Your Vehicle . . . . . . . . . . . . 6Safety Decals . . . . . . . . . . . . . . . . 8Safety . . . . . . . . . . . . . . . . .

77OperationStarting the EngineNOTE: If starting the engine while in gear, apply the hand brake and squeeze the clutch lever fully to disengage the clu

78OperationDriving Procedure1. Sit upright with both feet on the footpegs and both hands on the handlebars.2. Start the engine and allow it to warm up

79OperationMaking TurnsPractice making turns at slow speeds before attempting to turn at faster speeds.Your ATV is equipped with a solid rear axle, wh

80OperationDriving on Slippery SurfacesWARNINGFailure to exercise care when operating on slippery surfaces can result in loss of tire traction and cau

81OperationDriving on Slippery SurfacesWhenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow the

82OperationDriving UphillWARNINGBraking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of cont

83OperationDriving UphillWhenever traveling uphill, follow these precautions:1. Always travel straight uphill.2. Avoid steep hills (25° maximum).3. Ke

84OperationDriving Across HillsidesWARNINGImproperly crossing hills or turning on hills can result in loss of control or vehicle overturn, resulting i

85OperationDriving Across HillsidesIf you enter into a situation where sidehilling is unavoidable, follow these precautions:1. Slow down.2. Lean into

86OperationTurning Around on a HillIf the vehicle stalls while climbing a hill, never back it down the hill! One maneuver that can be used when it&apo

6Know Your VehicleAs the operator of the vehicle, you are responsible for your personal safety, the safety of oth-ers, and the protection of our envir

87OperationTurning Around on a Hill6. Reach across the handlebar and apply the front brakes to unlock the parking brake.7. With the front brakes appli

88OperationDriving DownhillWhenever descending a hill, follow these precautions:1. Drive directly downhill.2. Transfer your weight to the rear of the

89OperationParking on a Hill or InclineAvoid parking on a hill or incline if pos-sible. If it's unavoidable, follow these precautions:1. Turn the

90OperationDriving Through WaterYour ATV can operate through water with a maximum recommended depth equal to the level of the footpegs. Follow these p

91OperationDriving Through WaterAvoid operating your ATV through deep or fast flowing water. If the ATV is operated in deeper water than recommended,

92OperationDriving in ReverseFollow these guidelines when operating in reverse:1. Back slowly.2. Apply the brakes lightly for stopping.3. Avoid turnin

93OperationDriving in ReverseThis Polaris ATV is equipped with a reverse speed limiter. Do not operate at full throttle. Use just enough throttle to m

94OperationDriving Over ObstaclesBe alert! Look ahead and learn to read the ter-rain you're traveling on. Be constantly alert for hazards such as

95Emission Control SystemsNoise Emission Control SystemDo not modify the engine, intake or exhaust components, as doing so may affect compliance with

96Emission Control SystemsCrankcase Emission Control SystemThis engine is equipped with a closed crankcase system. Blow-by gases are forced back to th